Lean Manufacturing Deployment Ltd

Lean Manufacturing Deployment Ltd

CPD Accredited Lean
Masterclass

£ 3995 Excluding VAT
  • Private masterclass for 10 people from your business
  • CPD Accredited
  • Kaizen (Small Changes, Big Impact)
  • 5S
  • Standard Work
  • Lunch and All refreshments Included
  • Vehicle Demonstration Drive Included
  • Flexible Dates to suit your business
Book This Masterclass

Standard Work
Masterclass

£ 3995 Excluding VAT
  • Private masterclass for 10 people from your business
  • CPD Accredited
  • Standardised Work
  • Line Balancing work improvement
  • Visual Management
  • Lunch and All refreshments Included
  • Vehicle Demonstration Drive Included
  • Flexible Dates to suit your business
Book This Masterclass

Right First Time
Masterclass

£ 3995 Excluding VAT
  • Private masterclass for 10 people from your business
  • CPD Accredited
  • Visual Management
  • Built In Quality
  • Andon systems and visual controls
  • Lunch and All refreshments Included
  • Vehicle Demonstration Drive Included
  • Flexible Dates to suit your business
Book This Masterclass

Quick Changeover (SMED) Masterclass

£ 3995 Excluding VAT
  • Private masterclass for 10 people from your business
  • CPD Accredited
  • SMED
  • Rapid Impact Kaizen
  • Changeover time reduction.
  • Lunch and All refreshments Included
  • Vehicle Demonstration Drive Included
  • Flexible Dates to suit your business
Book This Masterclass

CPD Accredited Lean Masterclass

 

What This Masterclass Covers

Continuous Improvement (CI)

Learn how to create a mindset and system where improvement becomes part of everyday work — not just a one-off initiative.

  • Build a sustainable CI culture

  • Identify opportunities for improvement

  • Engage teams in problem-solving

Kaizen (Small Changes, Big Impact)

Discover how Kaizen drives ongoing incremental improvements that deliver measurable results.

  • Run effective Kaizen activities

  • Empower teams to take ownership

  • Turn ideas into practical improvements

5S Workplace Organisation

Create a clean, organised, and efficient workplace that supports performance and reduces waste.

  • Sort, Set in Order, Shine, Standardise, Sustain

  • Improve visual management

  • Increase safety and productivity

 

Standard Work & Simulation Activity

Experience Lean in action through an engaging simulation exercise that brings learning to life.

  • Understand the importance of standard work

  • Reduce variation and improve consistency

  • Apply Lean tools in a realistic scenario

  • See immediate impact of improvements

Who Should Attend

  • Operations and manufacturing professionals

  • Team leaders and supervisors

  • Continuous improvement practitioners

  • Quality and process improvement teams

  • Anyone looking to drive efficiency and performance

The Results You Can Expect

By attending, you will be able to:

  • Reduce waste and inefficiencies

  • Improve process consistency and quality

  • Increase team engagement and accountability

  • Deliver measurable performance improvements

  • Build a foundation for long-term Lean success

Learn Lean Where It Happens

Gain practical skills, real-world insight, and hands-on experience — all in one powerful Masterclass.

£ 3995
excluding vat
  • Up to 10 delegates from your business can participate in Masterclass
  • CPD Accredited – Recognised professional development
  • Hosted at JLR Halewood – Learn inside a leading manufacturing environment
  • Practical & Interactive – Learn by doing, not just listening
  • Engaging Simulation Activity – Reinforce learning through action
  • Lunch and All refreshments Included
  • Vehicle Demonstration Drive Included
  • Real-World Application – See Lean in action during the site visit
  • Review and Reflection With Senior Leaders
  • Flexible Dates to suit your business
Book This Masterclass

Standard Work
Masterclass

Why Standard Work Matters

  • Reduces variation and process instability
  • Creates a foundation for Continuous Improvement
  • Enables consistent quality and performance
  • Supports training, safety, and scalability

Standard Work is the foundation for operational excellence.

What You’ll Learn

Standard Work and Line balancing Fundamentals

Understand how to define and implement effective standard work.

  • Establish best-known methods
  • Define sequence, timing, and work content
  • Create repeatable and reliable processes

How to optimise workflow and eliminate bottlenecks using Yamazumi line balancing.

  • Visualise work distribution across a process
  • Identify imbalance and inefficiencies
  • Reallocate tasks to improve flow and productivity

Simulated Production  Line balancing Activity

Apply learning in a hands-on manufacturing simulation designed to demonstrate real operational challenges.

  • Build and balance a production line
  • Apply standard work principles in real time
  • Improve flow, efficiency, and output
  • Measure performance improvements live

This masterclass also integrates key Lean concepts from our wider programmes:

  • Continuous Improvement (CI): Build a culture of ongoing, daily improvement
  • Kaizen: Deliver small, incremental changes with measurable impact
  • 5S Workplace Organisation: Create structured, efficient, and visual workplaces
  • Right First Time Principles: Reduce errors by standardising and controlling processes
  • Andon & Visual Management: Identify and respond to issues quickly

 

Who Should Attend

  • Operations and production managers
  • Manufacturing and process engineers
  • Team leaders and supervisors
  • Continuous improvement professionals
  • Anyone responsible for process performance and efficiency

 

The Results You Can Expect

By attending, you will:

  • Create stable, repeatable processes
  • Improve line balance and workflow efficiency
  • Reduce waste and process variation
  • Increase output without increasing resources
  • Build a strong foundation for continuous improvement

 

Build Stability. Unlock Performance.

Standard Work is the key enabler to consistent, scalable, and high-performing operations.

£ 3995
excluding vat
  • Up to 10 delegates from your business can participate in Masterclass
  • CPD Accredited – Recognised professional development
  • Master Standard Work and Line Balancing techniques
  • Improve process flow and eliminate bottlenecks
  • Increase productivity and operational efficiency
  • Real-World Application – See Lean in action during the site visit
  • Engaging Simulation Activity – Reinforce learning through action
  • Lunch and All refreshments Included
  • Vehicle Demonstration Drive Included
  • Review and Reflection With Senior Leaders
  • Flexible Dates to suit your business
Book This Masterclass

Right First Time
Masterclass

In high-performing organisations, even small errors create cost, delay, and customer dissatisfaction. What looks like a small issue can quickly scale into significant defects, rework, and wasted effort.

The Right First Time Masterclass shows you how to apply Lean principles to prevent mistakes before they happen, build quality into every process, and deliver consistent results from the very first attempt.

Why Right First Time Matters

  • Small error rates can translate into large volumes of defects
  • Rework increases cost and reduces available capacity
  • Poor quality directly impacts customer confidence and brand reputation

 

Right First Time thinking focuses on eliminating defects at the source — not fixing them later.

Our Quality Motto

Do Not Accept a Defect
Do Not Build a Defect
Do Not Pass Forward a Defect

This mindset is at the foundational principles of building a zero-defect culture and achieving sustainable operational excellence.

What You’ll Learn

The Impact of Small Errors

Understand how even minor variation creates major performance issues across processes.

  • The true cost of defects and rework
  • How variation disrupts flow and efficiency
  • Building a proactive, quality-first mindset

 

 

Andon & Visual Management

Learn how to identify and respond to problems immediately using Andon systems and visual controls.

  • Stop problems at source
  • Enable rapid response and escalation
  • Improve team communication and accountability

Workplace Organisation Tools

Create an environment where errors are less likely to occur.

  • Apply 5S principles to reduce mistakes
  • Improve visibility and process control
  • Standardise work environments for consistency

Quality Right First Time Simulation Activity

Bring learning to life in a powerful hands-on simulation focused on quality and error prevention.

  • Experience the impact of defects and rework
  • Apply Andon and workplace organisation tools in real time
  • Improve performance through structured Lean interventions
  • See measurable improvements during the session
£ 3995
excluding vat
  • Up to 10 delegates from your business can participate in Masterclass
  • CPD Accredited – Recognised professional development
  • Hosted at JLR Halewood – Learn inside a leading manufacturing environment
  • Understand how to achieve Right First Time performance
  • Improve quality and process reliability
  • Learn practical tools you can apply immediately
  • Lunch and All refreshments Included
  • Vehicle Demonstration Drive Included
  • Review and reflection with senior leaders
  • Flexible Dates to suit your business
Book This Masterclass

Quick Changeover (SMED) Masterclass

Long changeovers reduce productivity, create downtime, and limit your ability to respond to customer demand. In Lean organisations, the ability to switch quickly between products is critical to maintaining flow, efficiency, and competitiveness.

The Quick Changeover Masterclass (SMED – Single Minute Exchange of Dies) provides practical tools and hands-on experience to help you dramatically reduce setup times and unlock hidden capacity within your operations.

Why SMED Matters

  • Long changeovers create costly downtime
  • Reduced flexibility limits responsiveness to customer demand
  • Excessive setup time drives larger batch sizes and increased inventory.

SMED focuses on reducing changeover time to minutes — and ultimately seconds — enabling faster, more agile operations.

What You’ll Learn

SMED Fundamentals

Understand the principles behind Single Minute Exchange of Dies and how to apply them in your environment.

  • Internal vs external setup activities
  • Converting internal activities to external
  • Streamlining and simplifying changeover steps
  • Rapid improvement  kaizens

 

Identify & Eliminate Waste in Changeovers

Learn how to analyse and improve your current setup processes.

  • Observe and map current changeovers
  • Remove unnecessary steps

Fully Immersive Hands-On SMED Activity

Experience a powerful simulation exercise designed to demonstrate the true impact of SMED.

  • Start with a traditional changeover taking several minutes
  • Apply SMED techniques step-by-step
  • Reduce changeover time dramatically — down to seconds
  • Measure and compare performance improvements in real time.

Lean Tools Overview This masterclass integrates key Lean concepts to support sustainable improvements:

  • Kaizen: Deliver rapid, incremental improvements
  • 5S Workplace Organisation: Enable efficient, organised setups
  • Standard Work: Ensure repeatable and consistent changeovers
  • Right First Time Principles: Reduce errors during setup
  • Visual Management: Improve communication and control
£ 3995
excluding vat
  • Up to 10 delegates from your business can participate in Masterclass
  • CPD Accredited – Recognised professional development
  • Hosted at JLR Halewood – Learn inside a leading manufacturing environment
  • Increase equipment availability and productive time
  • Learn how to reduce changeover time from minutes to seconds
  • Engaging Simulation Activity – Reinforce learning through action
  • Lunch and All refreshments Included
  • Vehicle Demonstration Drive Included
  • Review and reflection with senior leaders
  • Flexible Dates to suit your business
Book This Masterclass